New Product Launch on Year 2016 !!!
A New Flexible Way on Manufacturing Process.
(Streamline your CNC programming & Make shopfloor more flexible than ever)
First of all, NCSIMUL CAM / SOLUTION is not a tool to replace your existing CAM software but work closely with your existing CAM (APT, CL file direct from CAM) or Gcode direct from the CNC machine, directly generate verified and optimized CNC programs, while factoring in the physical resources available on the shop floor, including tools, cutting conditions, kinematics and machine controllers. You don’t need an external Post-Processor with NCSIMUL Solution and you are able to switch programs from one machine to another, even with different kinematics like 3 axis to 4 axis, 3 axis to 5 axis machining and with different controllers like Heidenhain to Siemen or to Fanuc controller, in just a one click without the need to reprogram anything as shown in :
Below picture show the current process flow on CNC machine tools is mono-direction, meaning when there is a need of change, you have to restart doing that on the first process which is from CAM and continue to finish it until task is completed.
New proven simplify process which could be bi-direction and give you the flexibility and save the time and cost as shown on below:
With this solution, you can transfer production from one site to another when machines and controllers are different. It also give you more flexibility for your CAM programmer to focus more on the process, material removal of CAM without the need of worry on the kinematic of the machine, like which machine to use.... etc. I am sure always there is a need on project improvement specially for very old program (10 to 20 years program which CAM program may not be there anymore). With NCSIMUL SOLUTION, you are able to switch from old machine using the Gcode / program direct from machine to new machine without the need of reprogramming. Just a click will give you a good program in your new machine. With the flexibility on the NCSIMUL SOLUTION, when the Engineering Department is not available such as busy, on night shift or weekend, shopfloor are able to run the production if there is circumstances machine was down or not available which help to improve productivity to boost their NC Machine-Tools usage and productivity.
All the entry/ plunge clearance of tool and retracting of tool will be "automatic calculate" and "optimize" depend on the type of machine by NCSIMUL SOLUTION and with this, you can transfer all your CAM program to difference machine in kinematic without the worry of collision which previously very time consuming and need a lot of validation of the new program as data from the CAM has been changed. However when using the NCSIMUL SOLUTION, we take no modification to your working program in term of strategy, tolerances,.... and that is the same program and process that has been check and qualify internally within your company QA department and even externally to customer. We just reuse your qualify program and transfer it to the difference machine with all the information on the old remain. All the conversion could be verify later and simulated (Gcode simulation) in NCSIMUL SOLUTION which will the same like in your real CNC machine but the only difference, the simulation is done is offline and virtually without the need of stop your cnc for production.